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PFC 260×90×35 vs MC 10X25

PFC 260×90×35 is an PFC section from the UK Blue Book (SCI P363); MC 10X25 is the closest equivalent in the American AISC Shapes Database. They are close to interchangeable in bending: 425 cm³ against 429.34 cm³ of plastic modulus, a difference of 1.0%. PFC 260×90×35 is the lighter of the two at 34.8 kg/m against 37.2 kg/m, a saving of 6.5% on steel weight. PFC 260×90×35 is deeper, 260 mm against 254 mm, which matters where the floor zone is tight.

Section properties side by side. Bold marks the more favourable value where one is.
PropertyPFC 260×90×35
PFC
MC 10X25
MC
Difference
Mass34.8 kg/m37.2 kg/m-6.5%
Depth260 mm254 mm+2.4%
Width90 mm86.6 mm+3.9%
Web thickness8 mm9.7 mm-17.5%
Flange thickness14 mm14.6 mm-4.1%
Area44.4 cm²47.4 cm²-6.3%
Second moment, major (Iy)4,730 cm⁴4,579 cm⁴+3.3%
Plastic modulus, major (Wpl,y)425 cm³429.34 cm³-1.0%
Elastic modulus, major (Wel,y)364 cm³360.52 cm³+1.0%
Second moment, minor (Iz)353 cm⁴301.8 cm⁴+17.0%
Plastic modulus, minor (Wpl,z)102 cm³92.587 cm³+10.2%
Radius of gyration, minor (iz)2.82 cm2.52 cm+11.9%
Torsion constant (It)20.6 cm⁴26.56 cm⁴-22.4%

PFC 260×90×35 to BS EN 1993-1-1:2005 / BS 4-1:2005; MC 10X25 to AISC Shapes Database v16.0. Difference is expressed relative to MC 10X25.

How to choose between them

On stiffness, PFC 260×90×35 has the larger second moment of area: 4,730 cm⁴ against 4,579 cm⁴, a difference of 3.3%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram of steel, PFC 260×90×35 is the more efficient section: 12.2 against 11.5 cm³ per kg/m, 5.8% better. Over a floor of repeated beams that difference is real tonnage, though it is often outweighed by whichever section the fabricator can actually source.

The two diverge much more about the minor axis: PFC 260×90×35 has 102 cm³ of minor-axis plastic modulus against 92.587 cm³, 10.2% more. If the member sees any minor-axis bending, or if it is unrestrained over a long length and lateral-torsional buckling governs, that gap decides the comparison even though the major-axis numbers looked equivalent.

These come from different catalogues, so treat the swap as a design change rather than a like-for-like substitution. PFC sections are specified to BS EN 1993-1-1:2005 / BS 4-1:2005 and MC to AISC Shapes Database v16.0; the steel grades, tolerances and available lengths differ, connection details and bolt gauges are set out differently, and the two are rarely both stocked in the same market. Check availability before changing a section on a drawing to save 6.5% weight.

In short, MC 10X25 is the stronger section and PFC 260×90×35 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

They are effectively equal in bending. PFC 260×90×35 has a plastic modulus of 425 cm³ and MC 10X25 has 429.34 cm³, a difference of only 1.0% - within the margin that section choice normally turns on. Compare stiffness and availability instead.

PFC 260×90×35 at 34.8 kg/m, against 37.2 kg/m for the other - a saving of 6.5%. Over a repeated floor beam that is a real cost difference, but check it against the deflection case before taking it.

Structurally it is the closest equivalent we hold: MC 10X25 gives 429.34 cm³ of plastic modulus and 4,579 cm⁴ of inertia against 425 cm³ and 4,730 cm⁴. But they are from different catalogues (BS EN 1993-1-1:2005 / BS 4-1:2005 and AISC Shapes Database v16.0), so this is a design change, not a drop-in swap: re-check deflection, connection detailing and local availability.

PFC 260×90×35, with a second moment of area of 4,730 cm⁴ against 4,579 cm⁴ (3.3% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

Related comparisons

PFC 260×90×35 vs PFC 260×90PFC 260×90×35 vs C 10X30C 10X30 vs MC 10X25
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