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RHS 120×60×8.8 vs CF RHS 120×80×8

RHS 120×60×8.8 is an RHS Hot-finished section from the UK Blue Book (SCI P363); CF RHS 120×80×8 is the closest equivalent in the UK Blue Book (SCI P363). CF RHS 120×80×8 carries more bending: 102 cm³ of plastic modulus against 99.6 cm³, 2.4% more. They weigh essentially the same, 21.8 kg/m and 21.4 kg/m. Both are about 120 mm deep, so either fits the same construction zone.

Section properties side by side. Bold marks the more favourable value where one is.
PropertyRHS 120×60×8.8
RHS Hot-finished
CF RHS 120×80×8
RHS Cold-formed
Difference
Mass21.8 kg/m21.4 kg/m+1.9%
Depth120 mm120 mmsame
Width60 mm80 mm-25.0%
Web thickness0 mm0 mmsame
Flange thickness0 mm0 mmsame
Area27.8 cm²27.2 cm²+2.2%
Second moment, major (Iy)452 cm⁴476 cm⁴-5.0%
Plastic modulus, major (Wpl,y)99.6 cm³102 cm³-2.4%
Elastic modulus, major (Wel,y)75.3 cm³79.3 cm³-5.0%
Second moment, minor (Iz)142 cm⁴252 cm⁴-43.7%
Plastic modulus, minor (Wpl,z)59.2 cm³76.9 cm³-23.0%
Radius of gyration, minor (iz)2.27 cm3.04 cm-25.3%
Torsion constant (It)366 cm⁴584 cm⁴-37.3%

RHS 120×60×8.8 to BS EN 10210-2:2006; CF RHS 120×80×8 to BS EN 10219-2:2006. Difference is expressed relative to CF RHS 120×80×8.

How to choose between them

On stiffness, CF RHS 120×80×8 has the larger second moment of area: 476 cm⁴ against 452 cm⁴, a difference of 5.0%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram of steel, CF RHS 120×80×8 is the more efficient section: 4.8 against 4.6 cm³ per kg/m, 4.1% better. Over a floor of repeated beams that difference is real tonnage, though it is often outweighed by whichever section the fabricator can actually source.

The two diverge much more about the minor axis: CF RHS 120×80×8 has 76.9 cm³ of minor-axis plastic modulus against 59.2 cm³, 23.0% more. If the member sees any minor-axis bending, or if it is unrestrained over a long length and lateral-torsional buckling governs, that gap decides the comparison even though the major-axis numbers looked equivalent.

In short, CF RHS 120×80×8 is the stronger section and CF RHS 120×80×8 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

CF RHS 120×80×8 is the stronger of the two in bending, with a plastic modulus of 102 cm³ against 99.6 cm³ - 2.4% more. At the same steel grade that translates directly into moment capacity, since M_pl,Rd = W_pl x f_y / gamma_M0.

Neither meaningfully: RHS 120×60×8.8 is 21.8 kg/m and CF RHS 120×80×8 is 21.4 kg/m. On a tonnage basis they cost the same.

Structurally it is the closest equivalent we hold: CF RHS 120×80×8 gives 102 cm³ of plastic modulus and 476 cm⁴ of inertia against 99.6 cm³ and 452 cm⁴. Re-check deflection and the connection details before swapping, since the flange and web thicknesses differ.

CF RHS 120×80×8, with a second moment of area of 476 cm⁴ against 452 cm⁴ (5.0% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

Related comparisons

RHS 120×60×8.8 vs RHS 120×80×8RHS 120×80×7.1 vs CF RHS 120×80×8
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