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RHS 160×80×7.1 vs CF RHS 160×80×8

RHS 160×80×7.1 is an RHS Hot-finished section from the UK Blue Book (SCI P363); CF RHS 160×80×8 is the closest equivalent in the UK Blue Book (SCI P363). CF RHS 160×80×8 carries more bending: 163 cm³ of plastic modulus against 158 cm³, 3.1% more. RHS 160×80×7.1 is the lighter of the two at 24.7 kg/m against 26.4 kg/m, a saving of 6.4% on steel weight. Both are about 160 mm deep, so either fits the same construction zone.

Section properties side by side. Bold marks the more favourable value where one is.
PropertyRHS 160×80×7.1
RHS Hot-finished
CF RHS 160×80×8
RHS Cold-formed
Difference
Mass24.7 kg/m26.4 kg/m-6.4%
Depth160 mm160 mmsame
Width80 mm80 mmsame
Web thickness0 mm0 mmsame
Flange thickness0 mm0 mmsame
Area31.5 cm²33.6 cm²-6.3%
Second moment, major (Iy)994 cm⁴1,000 cm⁴-0.6%
Plastic modulus, major (Wpl,y)158 cm³163 cm³-3.1%
Elastic modulus, major (Wel,y)124 cm³125 cm³-0.8%
Second moment, minor (Iz)327 cm⁴335 cm⁴-2.4%
Plastic modulus, minor (Wpl,z)95.9 cm³100 cm³-4.1%
Radius of gyration, minor (iz)3.22 cm3.16 cm+1.9%
Torsion constant (It)804 cm⁴882 cm⁴-8.8%

RHS 160×80×7.1 to BS EN 10210-2:2006; CF RHS 160×80×8 to BS EN 10219-2:2006. Difference is expressed relative to CF RHS 160×80×8.

How to choose between them

On stiffness, CF RHS 160×80×8 has the larger second moment of area: 1,000 cm⁴ against 994 cm⁴, a difference of 0.6%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram of steel, RHS 160×80×7.1 is the more efficient section: 6.4 against 6.2 cm³ per kg/m, 3.6% better. Over a floor of repeated beams that difference is real tonnage, though it is often outweighed by whichever section the fabricator can actually source.

In short, CF RHS 160×80×8 is the stronger section and RHS 160×80×7.1 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

CF RHS 160×80×8 is the stronger of the two in bending, with a plastic modulus of 163 cm³ against 158 cm³ - 3.1% more. At the same steel grade that translates directly into moment capacity, since M_pl,Rd = W_pl x f_y / gamma_M0.

RHS 160×80×7.1 at 24.7 kg/m, against 26.4 kg/m for the other - a saving of 6.4%. Over a repeated floor beam that is a real cost difference, but check it against the deflection case before taking it.

Structurally it is the closest equivalent we hold: CF RHS 160×80×8 gives 163 cm³ of plastic modulus and 1,000 cm⁴ of inertia against 158 cm³ and 994 cm⁴. Re-check deflection and the connection details before swapping, since the flange and web thicknesses differ.

CF RHS 160×80×8, with a second moment of area of 1,000 cm⁴ against 994 cm⁴ (0.6% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

Related comparisons

RHS 160×80×7.1 vs RHS 160×80×8
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