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RHS 180×100×6.3 vs CF RHS 180×80×8

RHS 180×100×6.3 is an RHS Hot-finished section from the UK Blue Book (SCI P363); CF RHS 180×80×8 is the closest equivalent in the UK Blue Book (SCI P363). CF RHS 180×80×8 carries more bending: 198 cm³ of plastic modulus against 194 cm³, 2.0% more. RHS 180×100×6.3 is the lighter of the two at 26.1 kg/m against 28.9 kg/m, a saving of 9.7% on steel weight. Both are about 180 mm deep, so either fits the same construction zone.

Section properties side by side. Bold marks the more favourable value where one is.
PropertyRHS 180×100×6.3
RHS Hot-finished
CF RHS 180×80×8
RHS Cold-formed
Difference
Mass26.1 kg/m28.9 kg/m-9.7%
Depth180 mm180 mmsame
Width100 mm80 mm+25.0%
Web thickness0 mm0 mmsame
Flange thickness0 mm0 mmsame
Area33.3 cm²36.8 cm²-9.5%
Second moment, major (Iy)1,410 cm⁴1,360 cm⁴+3.7%
Plastic modulus, major (Wpl,y)194 cm³198 cm³-2.0%
Elastic modulus, major (Wel,y)156 cm³151 cm³+3.3%
Second moment, minor (Iz)557 cm⁴377 cm⁴+47.7%
Plastic modulus, minor (Wpl,z)128 cm³111 cm³+15.3%
Radius of gyration, minor (iz)4.09 cm3.2 cm+27.8%
Torsion constant (It)1,280 cm⁴1,040 cm⁴+23.1%

RHS 180×100×6.3 to BS EN 10210-2:2006; CF RHS 180×80×8 to BS EN 10219-2:2006. Difference is expressed relative to CF RHS 180×80×8.

How to choose between them

On stiffness, RHS 180×100×6.3 has the larger second moment of area: 1,410 cm⁴ against 1,360 cm⁴, a difference of 3.7%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram of steel, RHS 180×100×6.3 is the more efficient section: 7.4 against 6.9 cm³ per kg/m, 8.5% better. Over a floor of repeated beams that difference is real tonnage, though it is often outweighed by whichever section the fabricator can actually source.

The two diverge much more about the minor axis: RHS 180×100×6.3 has 128 cm³ of minor-axis plastic modulus against 111 cm³, 15.3% more. If the member sees any minor-axis bending, or if it is unrestrained over a long length and lateral-torsional buckling governs, that gap decides the comparison even though the major-axis numbers looked equivalent.

In short, CF RHS 180×80×8 is the stronger section and RHS 180×100×6.3 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

CF RHS 180×80×8 is the stronger of the two in bending, with a plastic modulus of 198 cm³ against 194 cm³ - 2.0% more. At the same steel grade that translates directly into moment capacity, since M_pl,Rd = W_pl x f_y / gamma_M0.

RHS 180×100×6.3 at 26.1 kg/m, against 28.9 kg/m for the other - a saving of 9.7%. Over a repeated floor beam that is a real cost difference, but check it against the deflection case before taking it.

Structurally it is the closest equivalent we hold: CF RHS 180×80×8 gives 198 cm³ of plastic modulus and 1,360 cm⁴ of inertia against 194 cm³ and 1,410 cm⁴. Re-check deflection and the connection details before swapping, since the flange and web thicknesses differ.

RHS 180×100×6.3, with a second moment of area of 1,410 cm⁴ against 1,360 cm⁴ (3.7% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

Related comparisons

RHS 180×60×8.8 vs CF RHS 180×80×8
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