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RHS 250×100×10 vs RHS 250×150×8

RHS 250×100×10 is an RHS Hot-finished section from the UK Blue Book (SCI P363); RHS 250×150×8 is the closest equivalent in the European (Continental) range. They are close to interchangeable in bending: 491 cm³ against 482 cm³ of plastic modulus, a difference of 1.9%. RHS 250×150×8 is the lighter of the two at 46.5 kg/m against 51 kg/m, a saving of 9.7% on steel weight. Both are about 250 mm deep, so either fits the same construction zone.

Section properties side by side. Bold marks the more favourable value where one is.
PropertyRHS 250×100×10
RHS Hot-finished
RHS 250×150×8
RHS Cold-formed
Difference
Mass51 kg/m46.5 kg/m+9.7%
Depth250 mm250 mmsame
Width100 mm150 mm-33.3%
Web thickness0 mm0 mmsame
Flange thickness0 mm0 mmsame
Area64.9 cm²59.2 cm²+9.6%
Second moment, major (Iy)4,730 cm⁴4,886 cm⁴-3.2%
Plastic modulus, major (Wpl,y)491 cm³482 cm³+1.9%
Elastic modulus, major (Wel,y)379 cm³391 cm³-3.1%
Second moment, minor (Iz)1,070 cm⁴2,219 cm⁴-51.8%
Plastic modulus, minor (Wpl,z)251 cm³340 cm³-26.2%
Radius of gyration, minor (iz)4.06 cm6.12 cm-33.7%
Torsion constant (It)2,910 cm⁴5,050 cm⁴-42.4%

RHS 250×100×10 to BS EN 10210-2:2006; RHS 250×150×8 to EN 10219 · Continental Steel. Difference is expressed relative to RHS 250×150×8.

How to choose between them

On stiffness, RHS 250×150×8 has the larger second moment of area: 4,886 cm⁴ against 4,730 cm⁴, a difference of 3.2%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram of steel, RHS 250×150×8 is the more efficient section: 10.4 against 9.6 cm³ per kg/m, 7.1% better. Over a floor of repeated beams that difference is real tonnage, though it is often outweighed by whichever section the fabricator can actually source.

The two diverge much more about the minor axis: RHS 250×150×8 has 340 cm³ of minor-axis plastic modulus against 251 cm³, 26.2% more. If the member sees any minor-axis bending, or if it is unrestrained over a long length and lateral-torsional buckling governs, that gap decides the comparison even though the major-axis numbers looked equivalent.

These come from different catalogues, so treat the swap as a design change rather than a like-for-like substitution. RHS Hot-finished sections are specified to BS EN 10210-2:2006 and RHS Cold-formed to EN 10219 · Continental Steel; the steel grades, tolerances and available lengths differ, connection details and bolt gauges are set out differently, and the two are rarely both stocked in the same market. Check availability before changing a section on a drawing to save 9.7% weight.

In short, RHS 250×100×10 is the stronger section and RHS 250×150×8 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

They are effectively equal in bending. RHS 250×100×10 has a plastic modulus of 491 cm³ and RHS 250×150×8 has 482 cm³, a difference of only 1.9% - within the margin that section choice normally turns on. Compare stiffness and availability instead.

RHS 250×150×8 at 46.5 kg/m, against 51 kg/m for the other - a saving of 9.7%. Over a repeated floor beam that is a real cost difference, but check it against the deflection case before taking it.

Structurally it is the closest equivalent we hold: RHS 250×150×8 gives 482 cm³ of plastic modulus and 4,886 cm⁴ of inertia against 491 cm³ and 4,730 cm⁴. But they are from different catalogues (BS EN 10210-2:2006 and EN 10219 · Continental Steel), so this is a design change, not a drop-in swap: re-check deflection, connection detailing and local availability.

RHS 250×150×8, with a second moment of area of 4,886 cm⁴ against 4,730 cm⁴ (3.2% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

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