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RHS 250×100×8 vs CF RHS 250×150×6.3

RHS 250×100×8 is an RHS Hot-finished section from the UK Blue Book (SCI P363); CF RHS 250×150×6.3 is the closest equivalent in the UK Blue Book (SCI P363). RHS 250×100×8 carries more bending: 404 cm³ of plastic modulus against 391 cm³, 3.3% more. CF RHS 250×150×6.3 is the lighter of the two at 37.2 kg/m against 41.4 kg/m, a saving of 11.3% on steel weight. Both are about 250 mm deep, so either fits the same construction zone.

Section properties side by side. Bold marks the more favourable value where one is.
PropertyRHS 250×100×8
RHS Hot-finished
CF RHS 250×150×6.3
RHS Cold-formed
Difference
Mass41.4 kg/m37.2 kg/m+11.3%
Depth250 mm250 mmsame
Width100 mm150 mm-33.3%
Web thickness0 mm0 mmsame
Flange thickness0 mm0 mmsame
Area52.8 cm²47.4 cm²+11.4%
Second moment, major (Iy)3,940 cm⁴4,000 cm⁴-1.5%
Plastic modulus, major (Wpl,y)404 cm³391 cm³+3.3%
Elastic modulus, major (Wel,y)315 cm³320 cm³-1.6%
Second moment, minor (Iz)909 cm⁴1,830 cm⁴-50.3%
Plastic modulus, minor (Wpl,z)209 cm³276 cm³-24.3%
Radius of gyration, minor (iz)4.15 cm6.2 cm-33.1%
Torsion constant (It)2,430 cm⁴4,080 cm⁴-40.4%

RHS 250×100×8 to BS EN 10210-2:2006; CF RHS 250×150×6.3 to BS EN 10219-2:2006. Difference is expressed relative to CF RHS 250×150×6.3.

How to choose between them

On stiffness, CF RHS 250×150×6.3 has the larger second moment of area: 4,000 cm⁴ against 3,940 cm⁴, a difference of 1.5%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram of steel, CF RHS 250×150×6.3 is the more efficient section: 10.5 against 9.8 cm³ per kg/m, 7.2% better. Over a floor of repeated beams that difference is real tonnage, though it is often outweighed by whichever section the fabricator can actually source.

The two diverge much more about the minor axis: CF RHS 250×150×6.3 has 276 cm³ of minor-axis plastic modulus against 209 cm³, 24.3% more. If the member sees any minor-axis bending, or if it is unrestrained over a long length and lateral-torsional buckling governs, that gap decides the comparison even though the major-axis numbers looked equivalent.

In short, RHS 250×100×8 is the stronger section and CF RHS 250×150×6.3 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

RHS 250×100×8 is the stronger of the two in bending, with a plastic modulus of 404 cm³ against 391 cm³ - 3.3% more. At the same steel grade that translates directly into moment capacity, since M_pl,Rd = W_pl x f_y / gamma_M0.

CF RHS 250×150×6.3 at 37.2 kg/m, against 41.4 kg/m for the other - a saving of 11.3%. Over a repeated floor beam that is a real cost difference, but check it against the deflection case before taking it.

Structurally it is the closest equivalent we hold: CF RHS 250×150×6.3 gives 391 cm³ of plastic modulus and 4,000 cm⁴ of inertia against 404 cm³ and 3,940 cm⁴. Re-check deflection and the connection details before swapping, since the flange and web thicknesses differ.

CF RHS 250×150×6.3, with a second moment of area of 4,000 cm⁴ against 3,940 cm⁴ (1.5% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

Related comparisons

RHS 250×100×8 vs RHS 250×150×6.3RHS 250×100×8 vs RHS 250×150×6.3RHS 250×150×6.3 vs CF RHS 250×150×6.3
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