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RHS 300×200×5 vs CF RHS 300×100×8

RHS 300×200×5 is an RHS Hot-finished section from the UK Blue Book (SCI P363); CF RHS 300×100×8 is the closest equivalent in the UK Blue Book (SCI P363). CF RHS 300×100×8 carries more bending: 523 cm³ of plastic modulus against 501 cm³, 4.2% more. RHS 300×200×5 is the lighter of the two at 38.3 kg/m against 46.5 kg/m, a saving of 17.6% on steel weight. Both are about 300 mm deep, so either fits the same construction zone.

Section properties side by side. Bold marks the more favourable value where one is.
PropertyRHS 300×200×5
RHS Hot-finished
CF RHS 300×100×8
RHS Cold-formed
Difference
Mass38.3 kg/m46.5 kg/m-17.6%
Depth300 mm300 mmsame
Width200 mm100 mm+100.0%
Web thickness0 mm0 mmsame
Flange thickness0 mm0 mmsame
Area48.7 cm²59.2 cm²-17.7%
Second moment, major (Iy)6,320 cm⁴5,980 cm⁴+5.7%
Plastic modulus, major (Wpl,y)501 cm³523 cm³-4.2%
Elastic modulus, major (Wel,y)421 cm³399 cm³+5.5%
Second moment, minor (Iz)3,400 cm⁴1,050 cm⁴+223.8%
Plastic modulus, minor (Wpl,z)380 cm³238 cm³+59.7%
Radius of gyration, minor (iz)8.35 cm4.2 cm+98.8%
Torsion constant (It)6,820 cm⁴3,080 cm⁴+121.4%

RHS 300×200×5 to BS EN 10210-2:2006; CF RHS 300×100×8 to BS EN 10219-2:2006. Difference is expressed relative to CF RHS 300×100×8.

How to choose between them

On stiffness, RHS 300×200×5 has the larger second moment of area: 6,320 cm⁴ against 5,980 cm⁴, a difference of 5.7%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram of steel, RHS 300×200×5 is the more efficient section: 13.1 against 11.2 cm³ per kg/m, 16.3% better. Over a floor of repeated beams that difference is real tonnage, though it is often outweighed by whichever section the fabricator can actually source.

The two diverge much more about the minor axis: RHS 300×200×5 has 380 cm³ of minor-axis plastic modulus against 238 cm³, 59.7% more. If the member sees any minor-axis bending, or if it is unrestrained over a long length and lateral-torsional buckling governs, that gap decides the comparison even though the major-axis numbers looked equivalent.

In short, CF RHS 300×100×8 is the stronger section and RHS 300×200×5 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

CF RHS 300×100×8 is the stronger of the two in bending, with a plastic modulus of 523 cm³ against 501 cm³ - 4.2% more. At the same steel grade that translates directly into moment capacity, since M_pl,Rd = W_pl x f_y / gamma_M0.

RHS 300×200×5 at 38.3 kg/m, against 46.5 kg/m for the other - a saving of 17.6%. Over a repeated floor beam that is a real cost difference, but check it against the deflection case before taking it.

Structurally it is the closest equivalent we hold: CF RHS 300×100×8 gives 523 cm³ of plastic modulus and 5,980 cm⁴ of inertia against 501 cm³ and 6,320 cm⁴. Re-check deflection and the connection details before swapping, since the flange and web thicknesses differ.

RHS 300×200×5, with a second moment of area of 6,320 cm⁴ against 5,980 cm⁴ (5.7% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

Related comparisons

RHS 300×100×8 vs CF RHS 300×100×8
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