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SHS 250×250×7.1 vs SHS 260×260×6.3

SHS 250×250×7.1 is an SHS Hot-finished section from the UK Blue Book (SCI P363); SHS 260×260×6.3 is the closest equivalent in the European (Continental) range. SHS 250×250×7.1 carries more bending: 622 cm³ of plastic modulus against 603 cm³, 3.2% more. SHS 260×260×6.3 is the lighter of the two at 49.9 kg/m against 53.7 kg/m, a saving of 7.6% on steel weight. SHS 260×260×6.3 is deeper, 260 mm against 250 mm, which matters where the floor zone is tight.

Section properties side by side. Bold marks the more favourable value where one is.
PropertySHS 250×250×7.1
SHS Hot-finished
SHS 260×260×6.3
SHS
Difference
Mass53.7 kg/m49.9 kg/m+7.6%
Depth250 mm260 mm-3.8%
Width250 mm260 mm-3.8%
Web thickness0 mm0 mmsame
Flange thickness0 mm0 mmsame
Area68.4 cm²63.5 cm²+7.7%
Second moment, major (Iy)6,700 cm⁴6,788 cm⁴-1.3%
Plastic modulus, major (Wpl,y)622 cm³603 cm³+3.2%
Elastic modulus, major (Wel,y)536 cm³522 cm³+2.7%
Second moment, minor (Iz)6,700 cm⁴6,788 cm⁴-1.3%
Plastic modulus, minor (Wpl,z)622 cm³603 cm³+3.2%
Radius of gyration, minor (iz)9.9 cm10.3 cm-3.9%
Torsion constant (It)10,300 cm⁴10,420 cm⁴-1.2%

SHS 250×250×7.1 to BS EN 10210-2:2006; SHS 260×260×6.3 to EN 10219 · Continental Steel. Difference is expressed relative to SHS 260×260×6.3.

How to choose between them

On stiffness, SHS 260×260×6.3 has the larger second moment of area: 6,788 cm⁴ against 6,700 cm⁴, a difference of 1.3%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram of steel, SHS 260×260×6.3 is the more efficient section: 12.1 against 11.6 cm³ per kg/m, 4.1% better. Over a floor of repeated beams that difference is real tonnage, though it is often outweighed by whichever section the fabricator can actually source.

These come from different catalogues, so treat the swap as a design change rather than a like-for-like substitution. SHS Hot-finished sections are specified to BS EN 10210-2:2006 and SHS to EN 10219 · Continental Steel; the steel grades, tolerances and available lengths differ, connection details and bolt gauges are set out differently, and the two are rarely both stocked in the same market. Check availability before changing a section on a drawing to save 7.6% weight.

In short, SHS 250×250×7.1 is the stronger section and SHS 260×260×6.3 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

SHS 250×250×7.1 is the stronger of the two in bending, with a plastic modulus of 622 cm³ against 603 cm³ - 3.2% more. At the same steel grade that translates directly into moment capacity, since M_pl,Rd = W_pl x f_y / gamma_M0.

SHS 260×260×6.3 at 49.9 kg/m, against 53.7 kg/m for the other - a saving of 7.6%. Over a repeated floor beam that is a real cost difference, but check it against the deflection case before taking it.

Structurally it is the closest equivalent we hold: SHS 260×260×6.3 gives 603 cm³ of plastic modulus and 6,788 cm⁴ of inertia against 622 cm³ and 6,700 cm⁴. But they are from different catalogues (BS EN 10210-2:2006 and EN 10219 · Continental Steel), so this is a design change, not a drop-in swap: re-check deflection, connection detailing and local availability.

SHS 260×260×6.3, with a second moment of area of 6,788 cm⁴ against 6,700 cm⁴ (1.3% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

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