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SHS 80×80×5 vs CF SHS 80×80×5

SHS 80×80×5 is an SHS Hot-finished section from the UK Blue Book (SCI P363); CF SHS 80×80×5 is the closest equivalent in the UK Blue Book (SCI P363). SHS 80×80×5 carries more bending: 41.1 cm³ of plastic modulus against 39.7 cm³, 3.5% more. CF SHS 80×80×5 is the lighter of the two at 11.3 kg/m against 11.6 kg/m, a saving of 2.7% on steel weight. Both are about 80 mm deep, so either fits the same construction zone.

Section properties side by side. Bold marks the more favourable value where one is.
PropertySHS 80×80×5
SHS Hot-finished
CF SHS 80×80×5
SHS Cold-formed
Difference
Mass11.6 kg/m11.3 kg/m+2.7%
Depth80 mm80 mmsame
Width80 mm80 mmsame
Web thickness0 mm0 mmsame
Flange thickness0 mm0 mmsame
Area14.7 cm²14.4 cm²+2.1%
Second moment, major (Iy)137 cm⁴131 cm⁴+4.6%
Plastic modulus, major (Wpl,y)41.1 cm³39.7 cm³+3.5%
Elastic modulus, major (Wel,y)34.2 cm³32.9 cm³+4.0%
Second moment, minor (Iz)137 cm⁴131 cm⁴+4.6%
Plastic modulus, minor (Wpl,z)41.1 cm³39.7 cm³+3.5%
Radius of gyration, minor (iz)3.05 cm3.03 cm+0.7%
Torsion constant (It)217 cm⁴218 cm⁴-0.5%

SHS 80×80×5 to BS EN 10210-2:2006; CF SHS 80×80×5 to BS EN 10219-2:2006. Difference is expressed relative to CF SHS 80×80×5.

How to choose between them

On stiffness, SHS 80×80×5 has the larger second moment of area: 137 cm⁴ against 131 cm⁴, a difference of 4.6%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram, the two are equally efficient (3.5 against 3.5 cm³ per kg/m), so on a pure steel-tonnage basis there is nothing to choose between them. The decision comes down to availability, connection detailing and what the rest of the frame uses.

In short, SHS 80×80×5 is the stronger section and CF SHS 80×80×5 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

SHS 80×80×5 is the stronger of the two in bending, with a plastic modulus of 41.1 cm³ against 39.7 cm³ - 3.5% more. At the same steel grade that translates directly into moment capacity, since M_pl,Rd = W_pl x f_y / gamma_M0.

CF SHS 80×80×5 at 11.3 kg/m, against 11.6 kg/m for the other - a saving of 2.7%. Over a repeated floor beam that is a real cost difference, but check it against the deflection case before taking it.

Structurally it is the closest equivalent we hold: CF SHS 80×80×5 gives 39.7 cm³ of plastic modulus and 131 cm⁴ of inertia against 41.1 cm³ and 137 cm⁴. Re-check deflection and the connection details before swapping, since the flange and web thicknesses differ.

SHS 80×80×5, with a second moment of area of 137 cm⁴ against 131 cm⁴ (4.6% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

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