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SHS 90×90×5 vs CF SHS 90×90×5

SHS 90×90×5 is an SHS Hot-finished section from the UK Blue Book (SCI P363); CF SHS 90×90×5 is the closest equivalent in the UK Blue Book (SCI P363). SHS 90×90×5 carries more bending: 53 cm³ of plastic modulus against 51.4 cm³, 3.1% more. CF SHS 90×90×5 is the lighter of the two at 12.8 kg/m against 13.1 kg/m, a saving of 2.3% on steel weight. Both are about 90 mm deep, so either fits the same construction zone.

Section properties side by side. Bold marks the more favourable value where one is.
PropertySHS 90×90×5
SHS Hot-finished
CF SHS 90×90×5
SHS Cold-formed
Difference
Mass13.1 kg/m12.8 kg/m+2.3%
Depth90 mm90 mmsame
Width90 mm90 mmsame
Web thickness0 mm0 mmsame
Flange thickness0 mm0 mmsame
Area16.7 cm²16.4 cm²+1.8%
Second moment, major (Iy)200 cm⁴193 cm⁴+3.6%
Plastic modulus, major (Wpl,y)53 cm³51.4 cm³+3.1%
Elastic modulus, major (Wel,y)44.4 cm³42.9 cm³+3.5%
Second moment, minor (Iz)200 cm⁴193 cm⁴+3.6%
Plastic modulus, minor (Wpl,z)53 cm³51.4 cm³+3.1%
Radius of gyration, minor (iz)3.45 cm3.43 cm+0.6%
Torsion constant (It)316 cm⁴316 cm⁴same

SHS 90×90×5 to BS EN 10210-2:2006; CF SHS 90×90×5 to BS EN 10219-2:2006. Difference is expressed relative to CF SHS 90×90×5.

How to choose between them

On stiffness, SHS 90×90×5 has the larger second moment of area: 200 cm⁴ against 193 cm⁴, a difference of 3.6%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram, the two are equally efficient (4.0 against 4.0 cm³ per kg/m), so on a pure steel-tonnage basis there is nothing to choose between them. The decision comes down to availability, connection detailing and what the rest of the frame uses.

In short, SHS 90×90×5 is the stronger section and CF SHS 90×90×5 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

SHS 90×90×5 is the stronger of the two in bending, with a plastic modulus of 53 cm³ against 51.4 cm³ - 3.1% more. At the same steel grade that translates directly into moment capacity, since M_pl,Rd = W_pl x f_y / gamma_M0.

CF SHS 90×90×5 at 12.8 kg/m, against 13.1 kg/m for the other - a saving of 2.3%. Over a repeated floor beam that is a real cost difference, but check it against the deflection case before taking it.

Structurally it is the closest equivalent we hold: CF SHS 90×90×5 gives 51.4 cm³ of plastic modulus and 193 cm⁴ of inertia against 53 cm³ and 200 cm⁴. Re-check deflection and the connection details before swapping, since the flange and web thicknesses differ.

SHS 90×90×5, with a second moment of area of 200 cm⁴ against 193 cm⁴ (3.6% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

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