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PFC 200×90×30 vs MC 8X21.4

PFC 200×90×30 is an PFC section from the UK Blue Book (SCI P363); MC 8X21.4 is the closest equivalent in the American AISC Shapes Database. MC 8X21.4 carries more bending: 298.24 cm³ of plastic modulus against 291 cm³, 2.4% more. PFC 200×90×30 is the lighter of the two at 29.7 kg/m against 31.8 kg/m, a saving of 6.6% on steel weight. Both are about 202 mm deep, so either fits the same construction zone.

Section properties side by side. Bold marks the more favourable value where one is.
PropertyPFC 200×90×30
PFC
MC 8X21.4
MC
Difference
Mass29.7 kg/m31.8 kg/m-6.6%
Depth200 mm203.2 mm-1.6%
Width90 mm87.6 mm+2.7%
Web thickness7 mm9.5 mm-26.3%
Flange thickness14 mm13.3 mm+5.3%
Area37.9 cm²40.5 cm²-6.4%
Second moment, major (Iy)2,520 cm⁴2,560 cm⁴-1.6%
Plastic modulus, major (Wpl,y)291 cm³298.24 cm³-2.4%
Elastic modulus, major (Wel,y)252 cm³252.36 cm³-0.1%
Second moment, minor (Iz)314 cm⁴273.9 cm⁴+14.6%
Plastic modulus, minor (Wpl,z)94.5 cm³84.885 cm³+11.3%
Radius of gyration, minor (iz)2.88 cm2.59 cm+11.2%
Torsion constant (It)18.3 cm⁴20.6 cm⁴-11.2%

PFC 200×90×30 to BS EN 1993-1-1:2005 / BS 4-1:2005; MC 8X21.4 to AISC Shapes Database v16.0. Difference is expressed relative to MC 8X21.4.

How to choose between them

On stiffness, MC 8X21.4 has the larger second moment of area: 2,560 cm⁴ against 2,520 cm⁴, a difference of 1.6%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram of steel, PFC 200×90×30 is the more efficient section: 9.8 against 9.4 cm³ per kg/m, 4.5% better. Over a floor of repeated beams that difference is real tonnage, though it is often outweighed by whichever section the fabricator can actually source.

The two diverge much more about the minor axis: PFC 200×90×30 has 94.5 cm³ of minor-axis plastic modulus against 84.885 cm³, 11.3% more. If the member sees any minor-axis bending, or if it is unrestrained over a long length and lateral-torsional buckling governs, that gap decides the comparison even though the major-axis numbers looked equivalent.

These come from different catalogues, so treat the swap as a design change rather than a like-for-like substitution. PFC sections are specified to BS EN 1993-1-1:2005 / BS 4-1:2005 and MC to AISC Shapes Database v16.0; the steel grades, tolerances and available lengths differ, connection details and bolt gauges are set out differently, and the two are rarely both stocked in the same market. Check availability before changing a section on a drawing to save 6.6% weight.

In short, MC 8X21.4 is the stronger section and PFC 200×90×30 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

MC 8X21.4 is the stronger of the two in bending, with a plastic modulus of 298.24 cm³ against 291 cm³ - 2.4% more. At the same steel grade that translates directly into moment capacity, since M_pl,Rd = W_pl x f_y / gamma_M0.

PFC 200×90×30 at 29.7 kg/m, against 31.8 kg/m for the other - a saving of 6.6%. Over a repeated floor beam that is a real cost difference, but check it against the deflection case before taking it.

Structurally it is the closest equivalent we hold: MC 8X21.4 gives 298.24 cm³ of plastic modulus and 2,560 cm⁴ of inertia against 291 cm³ and 2,520 cm⁴. But they are from different catalogues (BS EN 1993-1-1:2005 / BS 4-1:2005 and AISC Shapes Database v16.0), so this is a design change, not a drop-in swap: re-check deflection, connection detailing and local availability.

MC 8X21.4, with a second moment of area of 2,560 cm⁴ against 2,520 cm⁴ (1.6% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

Related comparisons

PFC 200×90×30 vs PFC 200×90
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