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SHS 70×70×3.2 vs SHS 65×65×4

SHS 70×70×3.2 is an SHS Hot-finished section from the UK Blue Book (SCI P363); SHS 65×65×4 is the closest equivalent in the European (Continental) range. They are close to interchangeable in bending: 21 cm³ against 21 cm³ of plastic modulus, a difference of 0.0%. SHS 70×70×3.2 is the lighter of the two at 6.63 kg/m against 7.08 kg/m, a saving of 6.4% on steel weight. SHS 70×70×3.2 is deeper, 70 mm against 65 mm, which matters where the floor zone is tight.

Section properties side by side. Bold marks the more favourable value where one is.
PropertySHS 70×70×3.2
SHS Hot-finished
SHS 65×65×4
SHS Cold-formed
Difference
Mass6.6 kg/m7.1 kg/m-6.4%
Depth70 mm65 mm+7.7%
Width70 mm65 mm+7.7%
Web thickness0 mm0 mmsame
Flange thickness0 mm0 mmsame
Area8.4 cm²9.3 cm²-9.7%
Second moment, major (Iy)62.3 cm⁴56.6 cm⁴+10.1%
Plastic modulus, major (Wpl,y)21 cm³21 cm³same
Elastic modulus, major (Wel,y)17.8 cm³17.4 cm³+2.3%
Second moment, minor (Iz)62.3 cm⁴56.6 cm⁴+10.1%
Plastic modulus, minor (Wpl,z)21 cm³21 cm³same
Radius of gyration, minor (iz)2.72 cm2.46 cm+10.6%
Torsion constant (It)97.6 cm⁴93.7 cm⁴+4.2%

SHS 70×70×3.2 to BS EN 10210-2:2006; SHS 65×65×4 to EN 10219 · Continental Steel. Difference is expressed relative to SHS 65×65×4.

How to choose between them

On stiffness, SHS 70×70×3.2 has the larger second moment of area: 62.3 cm⁴ against 56.6 cm⁴, a difference of 10.1%. This matters more often than the strength comparison, because on normal floor spans deflection rather than bending capacity sets the beam size - so if the two are close on modulus but apart on inertia, the stiffer one is usually the better answer even when it is not the stronger one.

Measured as bending capacity per kilogram of steel, SHS 70×70×3.2 is the more efficient section: 3.2 against 3.0 cm³ per kg/m, 6.8% better. Over a floor of repeated beams that difference is real tonnage, though it is often outweighed by whichever section the fabricator can actually source.

These come from different catalogues, so treat the swap as a design change rather than a like-for-like substitution. SHS Hot-finished sections are specified to BS EN 10210-2:2006 and SHS Cold-formed to EN 10219 · Continental Steel; the steel grades, tolerances and available lengths differ, connection details and bolt gauges are set out differently, and the two are rarely both stocked in the same market. Check availability before changing a section on a drawing to save 6.4% weight.

In short, SHS 65×65×4 is the stronger section and SHS 70×70×3.2 is the lighter one; where those are the same section, it is the clear choice, and where they are not, decide on whether your design is governed by capacity or by tonnage.

Common questions

They are effectively equal in bending. SHS 70×70×3.2 has a plastic modulus of 21 cm³ and SHS 65×65×4 has 21 cm³, a difference of only 0.0% - within the margin that section choice normally turns on. Compare stiffness and availability instead.

SHS 70×70×3.2 at 6.63 kg/m, against 7.08 kg/m for the other - a saving of 6.4%. Over a repeated floor beam that is a real cost difference, but check it against the deflection case before taking it.

Structurally it is the closest equivalent we hold: SHS 65×65×4 gives 21 cm³ of plastic modulus and 56.6 cm⁴ of inertia against 21 cm³ and 62.3 cm⁴. But they are from different catalogues (BS EN 10210-2:2006 and EN 10219 · Continental Steel), so this is a design change, not a drop-in swap: re-check deflection, connection detailing and local availability.

SHS 70×70×3.2, with a second moment of area of 62.3 cm⁴ against 56.6 cm⁴ (10.1% more). Deflection under a uniform load goes as 5wL⁴/384EI, so it is inversely proportional to I - on a span where the deflection limit governs rather than strength, this is the number that decides the section.

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SHS 70×70×3.2 vs CF SHS 70×70×3.5SHS 70×70×3.2 vs SHS 70×70×3
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