Anchor Bolt Design Calculator

Design a group of cast-in or post-installed anchors connecting a steel base plate to concrete, fully to EN 1992-4. The calculator verifies every failure mode - steel failure of the anchor, concrete cone breakout, pull-out (or combined pull-out and cone for bonded anchors), concrete splitting, concrete pry-out, concrete edge breakout, and the combined tension plus shear interaction - plus base-plate bearing on the concrete, each with its utilisation and a clear PASS/FAIL, shown on an interactive 3D model.

Free online calculator with step-by-step working and one-click Excel (.xlsx) and PDF export.

Using this anchor bolt calculator

What it checks

This anchor bolt calculator verifies a cast-in or post-installed anchor, single or in a group, to Eurocode EN 1992-4. It runs every failure mode the code requires and reports the governing one: steel failure in tension and shear, concrete cone breakout, pull-out, concrete splitting, concrete pry-out, concrete edge breakout, and the combined tension-shear interaction.

That list matters, because an anchor is only as strong as its weakest mode and the weakest mode is usually in the concrete rather than the steel. Checking the bolt alone - which is what a bolt-capacity table gives you - will overestimate the anchorage, often by a factor of two or more.

What you enter

Anchor type
Headed or bonded; cast-in or post-installed
Concrete condition
Cracked or uncracked - cracked is the safe default and changes the cone factor
Anchor size and steel
Diameter, tensile stress area As, f_uk and f_yk
Group layout
Number of anchors, nx by ny, and the spacings s1, s2
Embedment depth h_ef
The effective embedment, in mm - the single most influential input
Edge distances c1, c2 and member depth
In mm - these cut the projected cone area
Concrete strength f_ck
Characteristic cylinder strength, N/mm2
Design actions
N_Ed, V_Ed and M_Ed at the base plate

Embedment depth is the main lever

Concrete cone resistance goes with h_ef raised to the power 1.5, so it is superlinear in embedment. Increasing the embedment by 50 per cent raises the single-anchor cone resistance by about 84 per cent, whereas doubling the bolt diameter does nothing at all for the cone mode - it only helps steel failure, which is rarely the one that governs.

That is why anchorage design is normally driven by embedment and edge distance rather than by bolt grade. If a check fails on cone breakout, deepening the anchor or moving it away from the edge fixes it; specifying grade 10.9 instead of 8.8 does not.

Worked example - 2 by 2 group of M20 cast-in headed anchors

The tool defaults: four M20 headed cast-in anchors in a 2 by 2 pattern at 280 mm spacing both ways, 200 mm effective embedment, 400 mm from each edge, in cracked C30/37, carrying 100 kN tension and 45 kN shear. Every figure below is reproducible without entering anything.

Cone factor k1 (cracked, cast-in headed)
8.9
Single-anchor cone, k1 sqrt(f_ck) h_ef^1.5
137.9 kN
Characteristic spacing s_cr,N = 3 h_ef
600 mm
Characteristic edge distance c_cr,N = 1.5 h_ef
300 mm
Reference area A_c0 = s_cr^2
360 000 mm2
Actual projected area A_c,N
880 x 880 = 774 400 mm2
Area ratio A_c,N / A_c0
2.151
Edge factor psi_s (c = 400 > c_cr = 300)
1.00
Group cone resistance N_Rk,c
296.6 kN, design 197.7 kN
Cone utilisation vs 100 kN
0.506
Steel tension per anchor, A_s f_uk / gamma_Ms
130.7 kN, demand 25 kN
Steel utilisation
0.191

Concrete cone breakout governs at 0.506 against 0.191 for steel - the concrete is working two and a half times harder than the bolt. This is the normal result for a cast-in anchor group and it is the single most important thing to understand about anchorage: the bolt is almost never the weak link.

Note also the area ratio of 2.151 rather than 4.0. Four anchors do not give four times the cone resistance, because at 280 mm spacing the individual cones overlap - the spacing would need to reach s_cr,N = 600 mm for the anchors to act independently. Group efficiency is 2.151/4 = 54 per cent here, and closing the spacing further would reduce it more.

Formula reference

Steel tension
NRd,s=AsfukγMsN_{Rd,s} = \dfrac{A_s\,f_{uk}}{\gamma_{Ms}}
Single-anchor cone
NRk,c0=k1fck  hef1.5N^{0}_{Rk,c} = k_1\,\sqrt{f_{ck}}\;h_{ef}^{1.5}
Group cone
NRk,c=NRk,c0Ac,NAc,N0ψs,Nψre,Nψec,NN_{Rk,c} = N^{0}_{Rk,c}\,\dfrac{A_{c,N}}{A^{0}_{c,N}}\,\psi_{s,N}\,\psi_{re,N}\,\psi_{ec,N}
Characteristic spacing / edge
scr,N=3hef,ccr,N=1.5hefs_{cr,N} = 3\,h_{ef}, \quad c_{cr,N} = 1.5\,h_{ef}
Edge factor
ψs,N=0.7+0.3cccr,N1.0\psi_{s,N} = 0.7 + 0.3\,\dfrac{c}{c_{cr,N}} \le 1.0
Pull-out, headed
NRk,p0=k2AhfckN^{0}_{Rk,p} = k_2\,A_h\,f_{ck}
Bond, bonded anchor
NRk,p0=πdhefτRkN^{0}_{Rk,p} = \pi\,d\,h_{ef}\,\tau_{Rk}
Combined tension and shear
(NEdNRd)1.5+(VEdVRd)1.51.0\left(\dfrac{N_{Ed}}{N_{Rd}}\right)^{1.5} + \left(\dfrac{V_{Ed}}{V_{Rd}}\right)^{1.5} \le 1.0

The theory page derives the projected-area method and every psi-factor, and explains where the k-factors come from.

Assumptions and limits

Cracked concrete is assumed by default, which is the correct assumption unless you can demonstrate the anchorage zone stays uncracked under all relevant load combinations. Uncracked raises the cone factor substantially, so it is a claim worth being certain about rather than a default to switch on.

For a post-installed anchor the resistances here follow the EN 1992-4 expressions with generic factors. A real post-installed product is qualified by its ETA, and the manufacturer declared values in that approval take precedence over any generic calculation - including the bond strength tau_Rk, which is product-specific and temperature-dependent. Treat this tool as a sizing and sanity check, not as a substitute for the ETA.

The base-plate model assumes a rigid plate distributing N and M as a couple. Plate flexibility, prying, grout and shear transfer by friction or by a shear key are not modelled, nor is the reinforcement that would let you use the supplementary-reinforcement provisions of EN 1992-4 rather than plain concrete resistance. Seismic and fatigue design are outside the scope.

FAQ

Because concrete cone breakout usually governs, not steel. In the worked example above the concrete is at 0.506 utilisation while the bolt is at 0.191. The fix is more embedment or more edge distance, not a higher bolt grade - the bolt grade does not appear in the cone expression at all.

Increase h_ef until the cone check passes. Cone resistance scales with h_ef^1.5, so it responds quickly: a 50 per cent deeper anchor gives roughly 84 per cent more cone resistance. Watch the member depth as well, since a shallow slab limits how deep you can usefully go.

Because the individual cones overlap. Full group efficiency needs spacing of at least s_cr,N = 3 h_ef in both directions. At the default 280 mm spacing with 200 mm embedment the area ratio is 2.151 rather than 4.0 - about 54 per cent efficiency.

Cracked, unless you can show the concrete in the anchorage zone remains uncracked under all relevant combinations. Most anchors in a tension zone, and effectively all anchors in a slab soffit or a member subject to bending, sit in cracked concrete.

It calculates them, but the governing values for a real product come from its ETA. Bond strength in particular is product-specific and varies with temperature, hole condition and installation direction. Use the tool for sizing, then confirm against the approval.

EN 1992-4 superseded the CEN/TS and ETAG 001 Annex C design methods and is now the harmonised European design standard for fastenings in concrete. Products are still qualified by ETA, but the design method is EN 1992-4. The theory page covers the differences in the two approaches.

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