Structures

Why S355 Is Not Always 355 MPa

The grade name gives the yield strength of thin material only. Once a flange or plate passes 16 mm, S355 is designed with a lower value, and many common sections cross that line. Here is where the bands sit, which sections are affected and which table to use.

Structures · Published 18 September 2026 · 2 min read · Lukas NovákLukas Novák

The number in a steel grade is a minimum yield strength, and for S355 it applies to thin material. Rolling thick plate and heavy flanges gives a coarser grain structure, so the guaranteed yield strength steps down as the thickness grows.

The thickness bands

EN 10025-2 gives the minimum yield strength of S355 by nominal thickness tt:

Thickness tt (mm)

fyf_y (MPa)

t16t \le 16

355

16<t4016 < t \le 40

345

40<t6340 < t \le 63

335

63<t8063 < t \le 80

325

80<t10080 < t \le 100

315

The drop in the second band is only about 3%, which is exactly why it is easy to forget and why it matters in a check that passes at 99%.

Common sections that cross 16 mm

For rolled sections the flange is usually the thickest element, so it decides the band:

Section

Flange tft_f (mm)

fyf_y for S355 (MPa)

HE 300 A

14

355

HE 300 B

19

345

IPE 600

19

345

533x210x122 UB

21.3

345

Heavy columns and the deeper beams are therefore designed at 345 MPa or lower, and so are thick end plates, base plates and stiffeners.

Which table to use

EN 1993-1-1 Table 3.1 gives a simplified version with only two bands, t40t \le 40 mm and 40<t8040 < t \le 80 mm. The recommended approach, and the choice several National Annexes make, is to take the values from the product standard itself, which is the table above. Check your National Annex: the UK annex, for example, points to the product standard values.

Practical habits

  • Read tft_f from the section table before choosing fyf_y, not after the check.

  • For a built-up or welded section, use the thickest plate that the check relies on.

  • Base plates and end plates are often 20 to 40 mm, so start them at 345 MPa.

  • The tensile strength fuf_u has its own values in the same standard; do not assume it follows the same steps.

Takeaways

  • S355 means 355 MPa only up to 16 mm.

  • Many everyday sections have flanges between 16 and 40 mm and use 345 MPa.

  • Take the band from the element that governs the check, usually the flange.

#eurocode3 #steeldesign

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